Powerful Training System for Aluminum Extrusion Processes
We have a powerful training system for aluminum extrusion processes. Our system eliminates all operator doubts. It's visual, practical, and functional. We offer special training for managers.
Level 1 (Operators)
Visual and practical training focused on temperature control and oxide formation prevention
Temperature vs Time Analysis
Visual charts and oxide formation monitoring
Level 2 (Leaders)
Advanced training covering die correction processes and operational best practices
Die Correction Procedures
Best practices documentation and processes
Level 3 (Technical Staff)
Comprehensive technical documentation and advanced extrusion principles
Technical Manuals
Comprehensive extrusion principles documentation
Develop Training Program
We propose three months times to train people of first management level and press operators, in this period is enough to establish basement of the extrusion knowledge.
Training for First Layer Management is more advanced than Press Operator Training. First Layer will be based in Good Practices knowledge and Press Operator will be more visual.
PDCA Methodology
Continuous improvement approach for training processes with comprehensive documentation and digital materials provided.
Performance Optimization
In collaboration with our customers, we define programs capable of improving productivity, reducing scrap, costs, and waste.
Health & Safety
Workplace safety metrics and incident tracking
Sales Marketing
Customer acquisition and revenue metrics
Planning
Production scheduling and resource optimization
Operations
Production efficiency and quality metrics
Die Shop
Tooling and die manufacturing performance
TPM, Toyota Tools
We have extensive experience installing TPM methods in extrusion lines. It is also possible to implement many different tools of the Toyota System, all developed for extrusion lines.
Perfect Production Goals
Safe Working Environment
Key Approach
Seven-Step Implementation
Initial Assessment
Current state analysis and baseline establishment
Training & Education
Workforce development and TPM methodology training
5S Implementation
Sort, Set in order, Shine, Standardize, Sustain
Autonomous Teams
Form cross-functional improvement teams
Equipment Standards
Establish maintenance standards and procedures
Process Optimization
Implement continuous improvement practices
Sustaining Excellence
Monitor, measure, and maintain improvements
Workshop Transformation
Before Implementation
After Implementation
Advanced Die Solutions
We have people capable of solving all problems related to dies. We cooperate with the best die makers. We develop dies for our customers. We have a system to reduce knock-off dies.
Our Capabilities
Comprehensive die manufacturing and design services tailored to meet your specific requirements.
Simulation
Advanced simulation and analysis for optimal die performance.
Maintenance
With our help, it is possible to find solutions for your process with minimum investment. We develop preventive maintenance programs based on the experience of market leaders, sharing knowledge with our customers.
CORRECTIVE
Reactive maintenance to fix immediate issues
PREVENTIVE
Scheduled maintenance to prevent equipment failures
PREDICTIVE
Advanced maintenance based on equipment condition monitoring
Maintenance Excellence
Develop Products
We guide clients from concept to production—developing custom profile designs, creating technical drawings, and connecting you with the ideal extrusion partner for your specific requirements..
Profile Design Analysis
Evaluation of wall thickness, geometry complexity, and material requirements to ensure feasible production
Manufacturing Constraints
Assessment of press limitations, tonnage requirements, and extrusion complexity
Performance Optimization
Recommendations for structural integrity, material efficiency, and cost-effective production
Partner Selection
Matching your project with extrusion partners that have the right capabilities and experience