Inalcom

Powerful Training System for Aluminum Extrusion Processes

We have a powerful training system for aluminum extrusion processes. Our system eliminates all operator doubts. It's visual, practical, and functional. We offer special training for managers.

Level 1 (Operators)

Visual and practical training focused on temperature control and oxide formation prevention

Temperature vs Time Analysis

Visual charts and oxide formation monitoring

Level 2 (Leaders)

Advanced training covering die correction processes and operational best practices

Die Correction Procedures

Best practices documentation and processes

Level 3 (Technical Staff)

Comprehensive technical documentation and advanced extrusion principles

Technical Manuals

Comprehensive extrusion principles documentation

Develop Training Program

We propose three months times to train people of first management level and press operators, in this period is enough to establish basement of the extrusion knowledge.

Training for First Layer Management is more advanced than Press Operator Training. First Layer will be based in Good Practices knowledge and Press Operator will be more visual.

3
Months
3
Levels
100%
Practical

PDCA Methodology

Continuous improvement approach for training processes with comprehensive documentation and digital materials provided.

P
Plan
Training Structure
D
Do
Implementation
C
Check
Assessment
A
Act
Improvement

Performance Optimization

In collaboration with our customers, we define programs capable of improving productivity, reducing scrap, costs, and waste.

Health & Safety

Workplace safety metrics and incident tracking

Safety Incidents
Near Miss Reports
Training Completion

Sales Marketing

Customer acquisition and revenue metrics

Monthly Orders
Customer Satisfaction
Lead Conversion

Planning

Production scheduling and resource optimization

Schedule Adherence
Resource Utilization
Planning Accuracy

Operations

Production efficiency and quality metrics

OEE Performance
Quality Rate
Downtime Hours

Die Shop

Tooling and die manufacturing performance

Die Delivery Time
Tool Life Extension
Rework Rate

TPM, Toyota Tools

We have extensive experience installing TPM methods in extrusion lines. It is also possible to implement many different tools of the Toyota System, all developed for extrusion lines.

Perfect Production Goals

No Breakdowns
No Small Stops or Slow Running
No Defects

Safe Working Environment

No Accidents

Key Approach

Proactive and preventative maintenance with shared responsibility between production and maintenance teams.

Seven-Step Implementation

Initial Assessment

Current state analysis and baseline establishment

Training & Education

Workforce development and TPM methodology training

5S Implementation

Sort, Set in order, Shine, Standardize, Sustain

Autonomous Teams

Form cross-functional improvement teams

Equipment Standards

Establish maintenance standards and procedures

Process Optimization

Implement continuous improvement practices

Sustaining Excellence

Monitor, measure, and maintain improvements

Workshop Transformation

Before Implementation

Disorganized tool storage and workspace
Frequent equipment breakdowns
High maintenance costs
Production inefficiencies

After Implementation

Organized 5S workplace with visual management
Preventive maintenance schedules
Reduced downtime and maintenance costs
Improved overall equipment effectiveness (OEE)

Advanced Die Solutions

We have people capable of solving all problems related to dies. We cooperate with the best die makers. We develop dies for our customers. We have a system to reduce knock-off dies.

Our Capabilities

Comprehensive die manufacturing and design services tailored to meet your specific requirements.

Die simulation and analysis using advanced software
Collaboration with leading die manufacturers
Custom die development for specific customer needs
Knock-off die reduction systems

Simulation

Advanced simulation and analysis for optimal die performance.

Real-time simulation analysis
Extruder parameter integration
Optimized die design
Comprehensive simulation dashboard with efficiency ratios, extrusion analysis, and performance metrics

Maintenance

With our help, it is possible to find solutions for your process with minimum investment. We develop preventive maintenance programs based on the experience of market leaders, sharing knowledge with our customers.

CORRECTIVE

Reactive maintenance to fix immediate issues

PREVENTIVE

Scheduled maintenance to prevent equipment failures

PREDICTIVE

Advanced maintenance based on equipment condition monitoring

Maintenance Excellence

We audit your extrusion process parameters against industry best practices, partnering with your maintenance team to identify equipment issues and connect you with reliable European suppliers for quality replacement parts.
Our preventive maintenance programs are designed to minimize downtime and extend press life through strategic maintenance planning.

Develop Products

We guide clients from concept to production—developing custom profile designs, creating technical drawings, and connecting you with the ideal extrusion partner for your specific requirements..

Profile Design Analysis

Evaluation of wall thickness, geometry complexity, and material requirements to ensure feasible production

Manufacturing Constraints

Assessment of press limitations, tonnage requirements, and extrusion complexity

Performance Optimization

Recommendations for structural integrity, material efficiency, and cost-effective production

Partner Selection

Matching your project with extrusion partners that have the right capabilities and experience